Mining Excavators Get a Boost with Electric Power

In early 2024, the mining industry experienced a surge of innovations, highlighted by the launch of new hydraulic excavator models and advanced technologies.

Komatsu Germany Mining Division (KGM) and SMS Equipment captured attention in May 2024 with the debut of the PC9000, their most extensive hydraulic mining excavator to date. Designed to align with Komatsu’s 830E through 980E mining trucks, the PC9000 offers enhanced cycle times and lower cost-per-ton of material moved. It features a larger bucket, stronger digging forces, and extended reach, perfect for autonomous haulage systems. The revamped hydraulic system also reduces emissions, catering to sustainability demands.

Peter Buhles, vice president of sales and service at KGM, noted that the PC9000 addresses emerging needs in surface mining globally, with input from customers and distributors worldwide. The first unit is set for delivery to a Canadian mining site.

In January 2024, KGM unveiled the K-VAD (Valve Adjustment Device) for hydraulic excavators, improving workplace safety by enabling remote operation of relief valves from the operator’s cabin. This innovation eliminates the need for engineers to work near high-pressure areas. The K-VAD kit includes pressure sensors and adjustment motors, controllable via laptop, tablet, or smartphone. It supports multiple tool heads and monitors pressures, with future updates planned for automation and expanded applications.

Simultaneously, OceanaGold marked a milestone in sustainable mining by introducing the Hitachi EX3600 electric-hydraulic shovel at their Macraes operation in New Zealand. Powered entirely by renewable energy, this shovel significantly reduces greenhouse gas emissions compared to diesel-powered models. Pieter Doelman, open-pit mine manager at Macraes, emphasized the shovel’s contribution to sustainable practices, aiming for carbon neutrality in loading operations, supported by New Zealand’s renewable electricity grid.

In March 2024, Hitachi Construction Machinery (HCM) announced the development of an Operator Assist System for ultra-large hydraulic mining excavators, aimed at enhancing operator efficiency and site safety. Tested at Rio Tinto’s mine in Australia, this system automates tasks like loading and digging, reducing operator workload and boosting productivity. It includes functions such as Loading Assist and Digging Assist, optimizing operations by monitoring bucket payload and hydraulic cylinder loads.

HCM’s partnership with Rio Tinto highlights their dedication to developing practical solutions that enhance safety and productivity in mining. This ongoing collaboration aims to implement the Operator Assist System across various excavator models from 2025 onward, following successful tests and feedback.

These advancements reflect the mining industry’s relentless pursuit of innovation, sustainability, and efficiency through cutting-edge excavator technologies and sustainable practices.


Fulian Operation Team

2024.08.06

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